Mechanical Engineering Science

Simulation Analysis of Extrusion Process of Equilateral L-shaped Aluminum Profiles Based on Deform-3D

XUGuangchen (Yingkou Institute of Technology), ZHANGWenwu (Yingkou Institute of Technology), CHENSisi (Yingkou Institute of Technology), WANGMantong (Yingkou Institute of Technology)

Abstract


The extrusion deformation process of L-shaped aluminum profiles was numerically simulated using the finite element program Deform-3D. The simulation findings revealed that the deformation of the profiles was mostly caused by unequal material flow velocity, which resulted in the profiles bending. Determine the impact of extrusion parameters on the bending deformation of the profile after studying various parameters that may affect the material flow mode (hole position, extrusion speed).

Keywords


Deform-3D; extrusion processing; bending

Full Text:

PDF

References


FANG G, ZHOU J, DUSZCZYK J.Extrusion of 7075 aluminium alloy through double-pocket dies to manufacture a complex profile [J]. Journal of Materials Processing Technology, 2009(209):3050-3059.

JO H H, LEE S K, JUNG C S,et al.A non-steady state FE analysis of Al tubes hot extrusion by a porthole die[J]. Journal of Materials Processing Technology, 2006, 173:223-231.

WU X H, ZHAO G Q, LUAN Y G, et al. Numerical simulation and die structure optimization of an aluminum rectangular hollow pipe extrusion process [J]. Materials Science and Engineering A, 2006, 435-436:266-274.

YAN Hong, XIA Juchen, HU Guoan.Optimization of technological parameters for profile extrusion process [J]. Chinese Journal of Mechanical Engineering, 2002, 38(10):78-81.

H.G.Mooi, P.T.G.Koenis, J. Huetink.An Effective Split of Flow and Die Deformation Calculations of Aluminum Extrusion [J]. Journal of Materials Processing Technology, 1999(88):67-76.

Y.Imamura,N.Takatsuji.Metal Flow Control by Flow Guide of Spreading Extrusion-Study of Spreading Extrusion Process-III[J]. Journal of the Japan Society for Plasticity of Technology, 1999(40):976-980.

H.H. Jo, S.K. Lee, S.B. Lee.Prediction of welding pressure in the non-steady state porthole die extrusion of Al7003 tubes [J]. Journal of Materials Processing Technology, 1999(41):1067-1088.

P.Ulysse.R.E. Johnson. A Die Design Model for Thin Section Extrusions [J]. International Journal of Mechanical Sciences, 1999(41):1067-1088.

Wang Hai,Wang Zhongping.ANew Processing Technology of Aluminum Profile without Rounded Corners of the Six Square Hole[J]. New Technology & New Process, 2015(3):15-17.

Zhang Haichao.Study on Numerical Simulation of Extrusion Process, Die Optimization and Heat Treatment of Large Complex Aluminum Alloy Profile[D]. SHANDONG: SHANDONG University, 2023.

Chen Hao, Zhao Guoqun, Zhang Cunsheng.Numerical Simulation of Extrusion Process and Die Structure Optimization for a Hollow Aluminum Profile with Thin Wall [J]. Journal of Mechanical Engineering, 2010(46):34-39.

XU Zongtao, XIAO Chong.Research on the Machining Technology of Thin-Wall Aluminum Profile Parts for High-speed EMUs [J]. Modern Manufacturing Technology and Equipment, 2020, 56(1):140-141.




DOI: https://doi.org/10.33142/mes.v5i1.12713

Refbacks

  • There are currently no refbacks.


Copyright (c) 2024 Guangchen XU, Wenwu ZHANG, Sisi CHEN, Mantong WANG

Creative Commons License
This work is licensed under a Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International License.